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YOUR BENEFITS

We identify and solve your challenges – end-to-end and as full-service partner.
Work with us partly or from the beginning – build on our expertise.

Icon ProMaximum Cost-Efficiency

Starting with a concentrated workshop project instead of directly investing larger in-house or external efforts, you ensure the highest cost-efficiency and lowest risk for your project.

Icon ProDeep Industry Expertise

Thanks to years of experience with various production projects and use-cases, we gained deep expertise in almost any industry and understand your use-case quickly.

Icon ProAwarded AI Solutions

Don't reinvent the wheel but build on existing technology. If it fits your needs, we will utilize our awarded software for your use-case and integrate seamlessly into your infrastructure.

  • Decrease Scrap & Ramp-Ups

    Get to know how to prevent scrap and reduce scrap in production or already during ramp-up by up to 40 % or more.

  • Decrease Inspection Costs

    Focus on parts that are predicted to be scrap & reduce inspection frequencies up to 50% or more.

  • Maximize Quality

    Optimize process parameters for better quality to increase the process capability or meet lower tolerances.

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  • Use-Case & Data Assessment

    We describe process steps, influences and quality outputs and evaluate the current data situation.

  • Data Quality & Return on Investment

    Production data is taken to test for product quality predictions & estimate the expected ROI.

  • Deployment & Roll-out Roadmap

    In case of positive results, the in-process quality prediction or optimization is planned.

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  • Minimize Machine Downtime

    See anomalous machine behavior and predicted insufficiencies to reduce downtime by up to 50% or more.

  • Optimize Maintenance and Calibration

    Predict and schedule required service activities instead of fixed intervals to reduce costs by up to 40% or more.

  • Maximize Machine Effectiveness

    Increase availability, performance and quality to enhance the overall effectiveness by up to 10% or more.

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  • Required Machine Data & Interfaces

    We identify required machine information & according data sources & protocols with you.

  • Interface Implementation & Testing

    Extraction & communication of machine information via standard protocols is tested.

  • Deployment & Roll-out Roadmap

    A deployment for a test machine is tested including user interface, roll-out planning.

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  • Minimize Inspection Costs

    Replace costly manual visual inspections or complex automated image evaluation procedures.

  • Minimize Downtime

    Downtimes due to missing staff or failures of the existing classical inspection methods can be avoided.

  • Maximize Repeatability & Reliability

    Truly automated visual inspection is robust against changes, repeatable, and helps reduce call-backs.

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  • Evaluation Criteria & Image Assessment

    You describe your quality evaluation criteria, we understand and assess the available image data.

  • Pilot Tests & Return on Investment

    AI image processing is tested for a proof of concept. The accuracy and ROI are determined.

  • Deployment & Roll-out Roadmap

    In case of positive results, the in-process deployment and roll-out are planned in detail.

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  • Minimize Ressource Consumption

    See anomalous energy or resource consumption, plan supply and costs based on forecasts.

  • Minimize Production Downtime

    Predict critical conditions, machine or wear parameters values and act in time to avoid downtimes.

  • Maximize Process Stability

    See anomalies & changepoints in process or quality time-series, use forecasts to ensure stability.

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  • Signal Description & Data Assessment

    We describe your use-case including relevant signal data & goals & assess existing data.

  • Data Quality & Return on Investment

    Predictions & anomaly detections are performed for given test data to determine the expected ROI.

  • Deployment & Roll-out Roadmap

    In case of positive results, the operational deployment into your infrastructure is planned.

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  • Decrease Scrap & Ramp-Ups

    Get to know how to prevent scrap and reduce scrap in production or already during ramp-up by up to 40 % or more.

  • Decrease Inspection Costs

    Focus on parts that are predicted to be scrap & reduce inspection frequencies up to 50% or more.

  • Maximize Quality

    Optimize process parameters for better quality to increase the process capability or meet lower tolerances.

Icon Pro
  • Use-Case & Data Assessment

    We describe process steps, influences and quality outputs and evaluate the current data situation.

  • Data Quality & Return on Investment

    Production data is taken to test for product quality predictions & estimate the expected ROI.

  • Deployment & Roll-out Roadmap

    In case of positive results, the in-process quality prediction or optimization is planned.

Icon Pro
  • Minimize Machine Downtime

    See anomalous machine behavior and predicted insufficiencies to reduce downtime by up to 50% or more.

  • Optimize Maintenance and Calibration

    Predict and schedule required service activities instead of fixed intervals to reduce costs by up to 40% or more.

  • Maximize Machine Effectiveness

    Increase availability, performance and quality to enhance the overall effectiveness by up to 10% or more.

Icon Pro
  • Required Machine Data & Interfaces

    We identify required machine information & according data sources & protocols with you.

  • Interface Implementation & Testing

    Extraction & communication of machine information via standard protocols is tested.

  • Deployment & Roll-out Roadmap

    A deployment for a test machine is tested including user interface, roll-out planning.

Icon Pro
  • Minimize Inspection Costs

    Replace costly manual visual inspections or complex automated image evaluation procedures.

  • Minimize Downtime

    Downtimes due to missing staff or failures of the existing classical inspection methods can be avoided.

  • Maximize Repeatability & Reliability

    Truly automated visual inspection is robust against changes, repeatable, and helps reduce call-backs.

Icon Pro
  • Evaluation Criteria & Image Assessment

    You describe your quality evaluation criteria, we understand and assess the available image data.

  • Pilot Tests & Return on Investment

    AI image processing is tested for a proof of concept. The accuracy and ROI are determined.

  • Deployment & Roll-out Roadmap

    In case of positive results, the in-process deployment and roll-out are planned in detail.

Icon Pro
  • Minimize Ressource Consumption

    See anomalous energy or resource consumption, plan supply and costs based on forecasts.

  • Minimize Production Downtime

    Predict critical conditions, machine or wear parameters values and act in time to avoid downtimes.

  • Maximize Process Stability

    See anomalies & changepoints in process or quality time-series, use forecasts to ensure stability.

Icon Pro
  • Signal Description & Data Assessment

    We describe your use-case including relevant signal data & goals & assess existing data.

  • Data Quality & Return on Investment

    Predictions & anomaly detections are performed for given test data to determine the expected ROI.

  • Deployment & Roll-out Roadmap

    In case of positive results, the operational deployment into your infrastructure is planned.

Paper: Machine Vision for <br>Quality Assurance

Paper: Machine Vision for
Quality Assurance

Read when Machine Vision is better suited for quality assurance than classical methods and learn about an original application example (German only).

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Our team will be happy to help you. Get in touch!

FAQ

 

What is meant by a Data Strategy?

A Data Strategy for a production use case refers to the systematic planning and implementation of necessary steps for the data-based optimization of production processes. It includes the aspect of collecting real-time data from machines, systems, sensors and existing data storage devices as well as the aspect of the necessary data pre-processing and analysis. The issues of minimum data quality to achieve a defined and quantified technical and economic goal are just as much a part of the data strategy as the IT planning of the necessary architecture, hardware and software components.

 

What are benefits of a Data Strategy?

  • Competitive advantages through data-based decisions: Data enables well-founded production decisions, such as optimized production schedules, process parameters or maintenance plans as well as resource allocation, which increases competitiveness through higher productivity and quality.
  • Data culture and integration in production: A Data Strategy promotes a culture of data exchange between development, production or quality assurance departments and processes, eliminates data silos and enables an automated exchange of information.
  • Data integration and security in production: The Data Strategy ensures data integrity, quality and security at every stage of the product life cycle, which strengthens trust in the data and therefore in production quality.
  • Automated data workflows for production: Production are becoming more automated, from the procurement of raw materials to final assembly. This increases efficiency, reduces defects and speeds up the entire production process
  • Efficient data storage and processing in production: Data are processed and stored efficiently to protect production resources and keep costs low, which is particularly beneficial in large production environments.

 

What characterizes a good consulting for a Data Strategy?

A good consulting for a Data Strategy in manufacturing industry combines the key characteristics of customer focus, data expertise and practicability. It must consider individual requirements such as production capacity optimization and scrap reduction. It also requires future-orientation and integration into the corporate strategy.
To ensure data is not viewed in isolation a holistic approach is neccessary. Also a clear communication is essential to convey complex concepts in an understandable way.
In particular, an in-depth knowledge of production technology and the operational processes of manufacturing companies is required for an effective Data Strategy consulting for manufacturing companies, because this enables the seamless integration of the Data Strategy into production processes for optimized results and strengthened competitive advantages.