IconPro IconPro – Predict & Minimize Scrap

Industrial leaders partner with us.

IconPro A.I. Solutions are trusted by

Solve the challenges

Quality problems and inefficiencies are difficult to manage, especially when processes change dynamically under many influences.

Decrease Scrap & Ramp-Ups

Learn how to reduce scrap by up to 40% or more both in production and at start-up.
Decrease Inspection Costs

Focus on predicted scrap, reducing inspection frequency by 50% or more.
Maximize Quality

Optimize process parameters to increase process capability or meet lower tolerances.

Unlock the Potential

Empower your production to predict & prevent losses with our ready-to-use industrial A.I. solution.

Know IF losses will occur

Get real-time predictions about scrap including
prediction confidences.

Know WHY losses occurs

Get to know the most relevant process influences on
scrap automatically and as a report.

Know HOW to prevent losses

Get to know how to prevent scrap by optimized
process parameter recommendations.

learn more

From data to information

Quality Data

Process Data

Material Data

Sensor Data

Process Engineers

Understand and improve
process influences

Quality Engineers

Get quality and scrap
predictions + root causes

Shopfloor Operators

Get and configure optimal
process parameters

IT Administrators

Monitor and control
software & resource usage

Predictive Quality & Yield Solutions

IconPro software to empower your team to predict & prevent losses.

Process Engineers

Understand & Improve –
Complex Processes

Visualize the directional influence and importance of every single process parameter, create and share reports and derive improvements.

Quality Engineers

Predict & Find –
Scrap & Root Causes

Know about the quality of a part already before inspection and find hidden root causes for quality issues. Make quality assurance & control efficient.

Shopfloor Operators

See & Configure –
Optimal Process Parameters

Continuously get recommended configurations for your process – live and taking into account any process changes. Increase reliability and repeatability.

IT Administrators

Monitor & Control –
Software & Resource Usage

Always know and administrate who is using the software with which resources. Scale the software internally easily, securely and stabily.

CASE STUDIES

Trusted by
Leading
Companies.

See All Case Studies

Mechanical – Wire Eroding

Project Subtitle

Data-based evaluation of the wire electrical discharge machining process

Companies & Partners

WBA Aachener Werkzeugbau Akademie GmbH, Mak…

Manufacturing – Ultrasonic Inspection

Project Subtitle
Quality Control of Vehicle Assembly using an Ultrasonic Imaging Sensor with Embedded Artificial Intelligence

Companies and Partners
Tessonics…

Automotive Metal Forming

Project Subtitle
Industrial Reinforcement Learning for the Quality Control of Metal Forming Processes

Companies & Partners
Mubea, Tailor Rolled Blanks Gmb…

Mechanical – Wire Eroding

Project Subtitle

Data-based evaluation of the wire electrical discharge machining process

Companies & Partners

WBA Aachener Werkzeugbau Akademie GmbH, Mak…

Manufacturing – Ultrasonic Inspection

Project Subtitle
Quality Control of Vehicle Assembly using an Ultrasonic Imaging Sensor with Embedded Artificial Intelligence

Companies and Partners
Tessonics…

Automotive Metal Forming

Project Subtitle
Industrial Reinforcement Learning for the Quality Control of Metal Forming Processes

Companies & Partners
Mubea, Tailor Rolled Blanks Gmb…

Minimize scrap rates and maximize quality of your production line.

Enter your Parameters

IconPro AutoML helps to realize savings of dozens of thousands of euros per year per production line. Process optimizations are derived from analyses or can even be integrated into the processes.

Yearly Scrap Costs of Production Line

1 k€

1
200

Scrap Rate

5%

0.1
30

Minimize your Scrape Rate to

2 %
Realize Annual Savings of

2 k€

In-Process Optimization

Process + Quality Info per Part or Batch

Consider Production Ramp-Up

How to start?

We will guide you through 6 systematic steps in less than 6 months. Get a reliable proof-of-concept in the most cost-efficient way!

Understand your use-case and requirements
Know if your current data is suitable
Know how to improve your data if needed
We will extract the full data potential
Know the feasability for your use-case
Know the return on investment
Get roadmap after a successful proof of concept

Learn more

Our Offering

Make it as easy, reliable and cost-efficient for you as possible.
We cover the full range of services.

DATA SCREENING &
ANALYSIS

Get to know the potential of your data before you invest into a project. We analyze and predict the value to be expected.

Learn More
WORKSHOP &
CONSULTING

Get an early proof of concept with a concentrated workshop project to ensure the highest cost-efficiency and lowest risk.

Learn More
SOFTWARE
ENGINEERING

Get a turn-key-ready solution for your shopfloor use-case. Benefit from our experience and existing software modules.

Software Engineering

Introduction-
AI in Manufacturing

Learn more about AI in Manufacturing and its use-cases.

GET WHITEPAPER

Predictive Quality

Predict & minimize scrap

Achieve cost reduction in manufacturing by controlling complex processes.

Predict the product quality already during production based on the process parameters and find hidden root causes.

Optimize your process parameters for less scrap and higher quality – Reduce inspection costs and call-back risks!

Industrial leaders partner with us.

IconPro A.I. Solutions are trusted by

Solve the challenges

Quality problems and inefficiencies are difficult to manage, especially when processes change dynamically under many influences.

Decrease Scrap & Ramp-Ups

Decrease Inspection Costs

Maximize Quality

Unlock the Potential

Empower your production to predict & prevent losses with our ready-to-use industrial A.I. solution.

Know IF losses will occur

Know WHY losses occurs

Know HOW to prevent losses

From data to information

Quality Data

Process Data

Material Data

Sensor Data

Process Engineers

Quality Engineers

Shopfloor Operators

IT Administrators

Predictive Quality & Yield Solutions

IconPro software to empower your team to predict & prevent losses.

Process Engineers

Understand & Improve – Complex Processes

Quality Engineers

Predict & Find – Scrap & Root Causes

Shopfloor Operators

See & Configure – Optimal Process Parameters

IT Administrators

Monitor & Control – Software & Resource Usage

CASE STUDIES

Trusted by Leading Companies.

Mechanical – Wire Eroding

Manufacturing – Ultrasonic Inspection

Automotive Metal Forming

Mechanical – Wire Eroding

Manufacturing – Ultrasonic Inspection

Automotive Metal Forming

Minimize scrap rates and maximize quality of your production line.

Enter your Parameters

IconPro AutoML helps to realize savings of dozens of thousands of euros per year per production line. Process optimizations are derived from analyses or can even be integrated into the processes.

Yearly Scrap Costs of Production Line

1 k€

Scrap Rate

5%

Minimize your Scrape Rate to

2 %

Realize Annual Savings of

2 k€

In-Process Optimization

Process + Quality Info per Part or Batch

Consider Production Ramp-Up

How to start?

We will guide you through 6 systematic steps in less than 6 months. Get a reliable proof-of-concept in the most cost-efficient way!

Our Offering

Make it as easy, reliable and cost-efficient for you as possible. We cover the full range of services.

DATA SCREENING & ANALYSIS

WORKSHOP & CONSULTING

SOFTWARE ENGINEERING

Introduction- AI in Manufacturing

Our team will be happy to help you. Get in touch!

Understand & Improve –
Complex Processes

Predict & Find –
Scrap & Root Causes

See & Configure –
Optimal Process Parameters

Monitor & Control –
Software & Resource Usage

Trusted by
Leading
Companies.

Make it as easy, reliable and cost-efficient for you as possible.
We cover the full range of services.

DATA SCREENING &
ANALYSIS

WORKSHOP &
CONSULTING

SOFTWARE
ENGINEERING

Introduction-
AI in Manufacturing